Traditional concrete formwork is complex, expensive, and time-consuming. Existing systems rely on steel-framed plywood or bulky plastic extrusions, both requiring skilled labour and extensive setup. These methods slow down construction and increase costs.
The Invention
This new formwork system simplifies concrete construction by using a lightweight, modularformwork element that holds plywood sheets securely while leveraging the weight of poured concrete to self-align and strengthen the structure. It consists of:
- Elongated web frames that extend across a concrete wall or slab.
- Side panel receivers that hold plywood edges in place.
- Pre-designed apertures to accommodate reinforcing bars and allow concrete to flow efficiently.
What Makes It Unique?
Unlike conventional systems, this formwork uses internal structural elements that provide tension support within the concrete itself. As the concrete is poured, the formwork automatically aligns to ensure a straight and stable wall, reducing the need for extensive manual adjustments. The system also allows for easy disassembly, leaving behind a smooth concrete surface with embedded tension support.
Key Benefits
- Faster Setup & Lower Costs: The modular design reduces labour and material expenses.
- Stronger Concrete Structures: Built-in support elements enhance structural integrity.
- Versatile & Scalable: Can be used for walls, floors, and curved structures with different sizes available.
- Sustainable Construction: Uses fewer materials and minimizes waste.
Impact on the Industry
This system streamlines construction for homes, commercial buildings, and infrastructure projects. By reducing reliance on heavy materials and skilled labor, it enhances efficiency, lowers costs, and promotes eco-friendly construction practices. This invention is a game-changer for the construction industry, making concrete work faster, cheaper, and stronger.