Traditional sun hats and visors often sit directly on the head, which traps heat, causes discomfort, and requires tight strapping for stability. Others use long or awkward support arms that are hard to adjust, unstable, or uncomfortable. Many options are bulky, overly complex, or fail to cool effectively in hot conditions.
What This Invention Offers
This headgear features a lightweight, bowl-shaped visor (umbrella) made from foam, positioned above the head to provide shade without resting directly on it. It's held in place by two key parts:
- A comfortable textile headband that wraps around the forehead and back of the head.
- A support arm and an optional support pad, which help suspend the visor above the scalp, allowing for cooling airflow beneath.
Inventive Step
The unique combination of a minimal, central foam “hump” built into the visor (which doubles as the support arm) and an adjustable or replaceable soft support pad ensures the visor floats above the head. This allows air to circulate freely while maintaining stability, all using only a few lightweight parts. The support pad uses porous materials that absorb sweat and enhance cooling through evaporation.
Tangible Benefits
- Hands-free shade with no need for ongoing adjustment.
- Cooler wearing experience thanks to airflow under the visor.
- One-size-fits-most design, easily adjustable with a familiar cap-like feel.
- Low cost, lightweight, and easy to manufacture with simple foam molding techniques.
- Comfortable fit with sweat-wicking, breathable materials.
Broader Impact
This headgear improves comfort and sun protection for outdoor workers, athletes, and everyday users, especially in hot climates. Its simple, cost-effective design supports wide accessibility, while its energy-efficient cooling (no fans or electronics) makes it a sustainable solution for personal climate comfort.